Do You Know The Preparation Of The Textile printing

Textile printing is the process of applying colour to fabric in definite patterns or designs. In properly printed fabrics the colour is bonded with the fibre, so as to resist washing and friction. Textile printing is related to dyeing but in dyeing properly the whole fabric is uniformly covered with one colour, whereas in printing one or more colours are applied to it in certain parts only, and in sharply defined patterns. In printing, wooden blocks, stencils, engraved plates, rollers, or silkscreens can be used to place colours on the fabric. Colourants used in printing contain dyes thickened to prevent the colour from spreading by capillary attraction beyond the limits of the pattern or design.

Preparation of cloth for printing

Cloth is prepared by washing and bleaching. For a coloured ground it is then dyed. The cloth has always to be brushed, to free it from loose nap, flocks and dust that it picks up whilst stored. Frequently, too, it has to be sheared by being passed over rapidly revolving knives arranged spirally round an axle, which rapidly and effectually cuts off all filaments and knots, leaving the cloth perfectly smooth and clean and in a condition fit to receive impressions of the most delicate engraving. Some fabrics require very careful stretching and straightening on a stenter before they are wound around hollow wooden or iron centers into rolls of convenient size for mounting on the printing machines.

Preparation of colors

The art of making colours for textile printing demands both chemical knowledge and extensive technical experience, for their ingredients must not only be in proper proportion to each other, but also specially chosen and compounded for the particular style of work in hand. A colour must comply to conditions such as shade, quality and fastness; where more colours are associated in the same design each must be capable of withstanding the various operations necessary for the development and fixation of the others. All printing pastes whether containing colouring matter or not are known technically as colours. Colors vary considerably in composition. Most of them contain all the elements necessary for direct production and fixation. Some, however, contain the colouring matter alone and require various after-treatments; and others again are simply thickened mordants. A mordant is a metallic salt or other substance that combines with the dye to form an insoluble colour, either directly by steaming, or indirectly by dyeing. All printing colours require thickening to enable them to be transferred from colour-box to cloth without running or spreading beyond the limits of the pattern.

Preparation of printing paste 

Combinations of cold water-soluble carboxymethylated starch, guar gum and tamarind derivatives are most commonly used today in disperse screen printing on polyester. Alginates are used for cotton printing with reactive dyes, sodium polyacrylates for pigment printing, and in the case of vat dyes on cotton only carboxymethylated starch is used. Before printing it is essential to strain or sieve all colours in order to free them from lumps, fine sand, and other impurities, which would inevitably damage the highly polished surface of the engraved rollers and result in bad printing. Every scratch on the surface of a roller prints a fine line on the cloth, and too much care, therefore, cannot be taken to remove, as far as possible, all grit and other hard particles from every colour. Straining is usually done by squeezing the colour through filter cloths like artisanal fine cotton, silk or industrial woven nylon. Fine sieves can also be employed for colours that are used hot or are very strongly alkaline or acid.